A scene during the construction of the process plant, the Muruntau gold heap leach project, Uzbekistan.



BATEMAN project and study experience in the Former Soviet Union.


Pile driving at the start of
construction at the Tomskneft gas treatment plant and compression station, Leuginetskoye, Western Siberia.


BATEMAN in Russia and Central Asia

BATEMAN first became involved in the  Commonwealth of Independent States (CIS) in the early 1990s. Since then it has steadily built up its CIS track record in studies and projects on mining, minerals, oil, gas and energy. Besides supplying technology, BATEMAN often plays a key role in arranging the finance required to make these projects feasible.

A scene during the construction of the process plant, the Muruntau gold heap leach project, Uzbekistan.

In addition to its existing markets, BATEMAN seeks business opportunities in developing regions with evolving economies where its expertise in managing commercial and contractual risk gives it a competitive edge. The dissolution of the Soviet Union a decade ago provided BATEMAN with a vast market akin to that which it has served for many decades, i.e. where clients recovering natural resources in remote and difficult locations with minimal infrastructure require project management capabilities and niche technologies.

Mining and minerals

With mining and minerals processing as its primary expertise, supported by its experience in cold climate and remote location design and engineering, BATEMAN's reference list of clients is growing.

Business commenced with a US$ 225M contract from Newmont Mining to provide the engineering, procurement and construction management (EPCM) for the Muruntau gold heap leach project, Uzbekistan. This became one of the largest gold heap leach operations in the world and was one of the first engineering projects in the central Asian area of the former Soviet Union to apply western gold heap leach technology on a large scale. BATEMAN supplied the know-how to design and operate the plant.

Several other studies on gold followed the Muruntau project. BATEMAN was subcontracted by Star Mining to prepare a feasibility / engineering document on the infrastructure and process plant at Sukhoi Log below the Arctic circle, some 6 000 km east of Moscow. The prime contractor was Steffen, Robertson and Kirsten (SRK). Star Mining is part of a joint venture with Lenzoloto, a local Siberian mining company, and other minor partners.

The Sukhoi Log mine has the potential to become one of the biggest open pit gold operations in the world and could mine between 100M to 120M t/yr of waste and ore to produce about 39M ounces of gold in 30 years of operation. The ore reserves are contained within an area of about 1 km by 2,5 km at a depth of between 100 m to 700 m. A conventional processing plant was proposed, comprising a primary crusher, a stockpile, SAG (semi-autogenous grinding) and ball mills, as well as thickening, flotation, leaching and elution sections.

A scoping study was conducted for TVX Gold Inc. of Canada on the mining of three gold ore bodies near the port of Petropavlovsk - Kamchatsky on the peninsula of Kamchatka on the eastern boundary of Russia. SRK was the overall consultant for this study, assisted by BATEMAN. It included an underground mine at the ore body at Rodnikovoe, about 100 km south of the port of Petropavlovsk - Kamchatsk; a mixed underground and surface mining operation at Asacha, about 40 km south of Rodnikovoe; and an underground operation at Zolotoe, approximately 300 km north of Petropavlovsk -Kamchatsky.

BATEMAN's role was to prepare a conceptual design for the process plants to handle between 100 000 and 250 000 t/yr each. One option considered was to supply the plants as mobile modular units because of the anticipated short lives of the mines. BATEMAN has considerable experience supplying modular plants for permafrost or severe winter conditions and these units would easily cope with Kamchatka's winter temperatures of
around -20°C.

A feasibility study was recently completed for Nelson Gold at the Jilau open pit property in Tajikistan. This was for a 5M t/yr plant utilizing gold heap leach / carbon-in-pulp (CIP) technology. At the mine at Taror BATEMAN is providing construction management, design and testing as well as basic and detail engineering services to increase production to 200 ton/hr.

Most recently BATEMAN was awarded a feasibility study for the Varvarinskoye project, a gold / copper project near Kustanai in Kazakhstan. The client is Kazakhstan Minerals Corporation. Bateman Americas is the primary contractor with subcontracts being awarded to Mintec for ore reserve evaluation and mine planning, Knight Piésold for the study of the tailings facility and hydrogeology, and AATA for the environmental impact study. ELB-UK is providing support services to Bateman Americas for the management of the metallurgical test-work being conducted at the Cambourne School of Mines and to pricing the equipment in Europe. The feasibility study is due to be completed in April 1998.

BATEMAN has been promoting its diamond capabilities and is currently conducting negotiations on several new diamond project developments in the CIS for projects to provide diamond processing plants into the Arctic region.

BATEMAN's activities in Russia have not been a one-way flow of technology into Russia, as Russian technology has been identified which can be used in other countries to convert raw materials into marketable commodities. A good example is the Russian and Ukrainian technology used successfully to obtain high quality magnesium from Carnallite extracted from the Dead Sea.

Oil, gas and energy

BATEMAN has considerable expertise in gas processing which, coupled with its other skills, is providing project opportunities in the CIS.

A front-end and detailed engineering and equipment procurement project on a gas processing facility was undertaken for AOA Tomskneft near Strezhevoy in Western Siberia. The facility includes two 20 000 hp gas turbine driven centrifugal compressors and a turbo-expander plant for the recovery of natural gas liquids. BATEMAN made the financing arrangements for this US$ 100 M contract.

BATEMAN has now been awarded the construction contract for the AOA Tomskneft compression station and work with its pre-selected subcontractor, GAMA Industries A.S. is under way.

Engineering and project management services are being provided to develop Ural Petroleum Inc's oil and gas production capacity. BATEMAN will assist in evaluating several projects annually and will design, procure and construct the demonstration and production units on the selected properties.

BATEMAN has a US$ 180M contract from Gas Infrastructure Projects for a series of lump sum turnkey projects for the gas industry in Turkmenistan, which includes new and modernized booster compressor stations, rehabilitated and modernized gas processing and treatment plants and the retrofit of control instrumentation. Cost effective rehabilitation will be made possible by conducting detailed studies of the existing equipment, test runs and computer simulations. The result will be that exports via the existing main gas pipeline in Turkmenistan to consumers in Uzbekistan, Ukraine and Russia will be increased by a factor of four.

Please contact Dr Stephen Meijers, Chief Executive, Bateman Minerals & Metals, on +27-11-899-2468, or email info@batemanengineering.com for more information..

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