The ESP built for Impala Platinum in 2002. This unit is a three-fields ESP, while the current ESP, which will be similar in size, will have one extra field.

Impala Platinum orders another Bateman-Elex electrostatic precipitator

Bateman Engineering has been awarded a contract by Impala Platinum Ltd (Implats) to supply a Bateman-Elex electrostatic precipitator (ESP) for its R800 million smelter expansion project, 20 km northwest of Rustenburg, North-West Province, South Africa. The new unit will be constructed alongside three existing Bateman-Elex ESPs.

Bateman Engineering will design, fabricate, deliver, erect and commission the new ESP and conduct performance tests. The ESP is on the critical path of the entire expansion project and will have to be completed on schedule by the end of June 2008. The project schedule accounts for the fact that the ESP will have to fit into an existing plant with little room to manoeuvre during construction.

The design of the new ESP will be based on the proven technology of Elex of Switzerland. It will operate at a negative pressure and be able to exhaust the 350°C furnace gas at a rate of 220,000 Am3/h and reduce the dust content from 53,000 mg/Nm3 to less than 30 mg/Nm3. This efficiency can be achieved even with one of the ESP’s electrical fields de-energised.

The cleaned gas will be vented to the sulphuric-acid plant, where the entrained sulphurous gases will be converted to sulphuric acid, and the captured furnace-flue dust will be transferred pneumatically to the existing concentrate-storage silos for reprocessing.

Elex ESPs have an excellent reputation for efficiency and reliability, largely based on an ongoing research and development programme that ensures that the units comprise the very latest and most efficient technology and equipment.

Having designed and supplied 22 ESPs to platinum producers since 1970 for precious metals recovery, Bateman Engineering now has a leading capability in this market. The Bateman-Elex units supplied in the past to the Impala Platinum Smelter at Rustenburg have established an excellent track record for reliability and low maintenance and operating costs.

More information on Bateman-Elex ESPs may be obtained by contacting Woitek Liberda at +27-11-201-2300 or email Environmental@Bateman-bet.com.


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