The 100 t/h high carbon ferrochrome plant for Vargön Alloys, Sweden.

The 200 t/h plant at Middelburg Ferrochrome, South Africa, treating high carbon ferrochrome.

Atoll now wholly owned

Bateman Engineering N.V. has acquired the 60 % shareholding that it did not previously own in the Atoll group of companies which specialises in the treatment of ferroalloy slag dumps to recover valuable products.

Incorporated in 1999 by Bateman Engineering and Mintek, Atoll provides specialist metal recovery services to metallurgical processors and mining enterprises, predominantly in South Africa. Plans are in place however to further extend these services internationally.

With its principal activity being the recovery of metal alloys, mostly FeMn, FeNiCr, FeCr and SiMn, from slag dumps and other waste streams, the company operates through two different business models. In the first model, a toll treatment service offers the processing of slag dumps (or other waste streams) for a fixed fee per ton, with all recovered metal handed over to the client. In the second model, Atoll undertakes processing operations for its own account. A joint venture is established between the owner of the slag dump and Atoll, typically on a 50 / 50 basis, with Atoll providing know-how, financing and operational expertise.

All of Atoll's units are being consolidated under Bateman Toll Treatment B.V., a direct subsidiary of Bateman Engineering N.V., and Atoll's management team will remain with the company.

Dr Sivi Gounden, CEO of Bateman Engineering, commented: "This is another positive and cost effective step in our drive to grow the business both organically and by means of good strategic acquisitions. The acquisition provides Bateman Engineering with a platform to expand in the lucrative and higher margin market of metal recovery, leveraging on our existing strong relationships in the mining sector."

Since its formation, Atoll has built 11 major metal-from-slag recovery plants in Southern Africa capable of processing between 120 and 200 t/h of slag. It has also constructed a 100 t/h plant for Sweden and a 60 t/h plant for France, and has supplied 10 t/h to 35 t/h mobile jigging plants to clients throughout the world.

hese plants utilise APIC pneumatic jigging technology, the rights to which have been acquired from FCB of France. As this technology has been further developed and enhanced over the years, its applications have increased from recovering metal from coarse slag fractions, to fines recovery as well. Recently, a new device, the APIC classifier, has been developed for ultrafines and has been installed at Middelburg Ferrochrome and Transalloys Silicomanganese.

It replaces spiral separators, giving better recoveries and grades, and is easier to operate.

The build, own, operate (BOO) services, provided through Apic Toll Treatment (Pty) Ltd, have also been well received by the mining industry. Today Atoll operates a 150 t/h plant at Transalloys, a 100 t/h plant at Vargön Alloys in Sweden, a 60 t/h plant at Comilog, France, a 200 t/h plant at Middelburg Ferrochrome, a 150 t/h plant at Hernic Ferrochrome, and an 80 t/h plant at SA Ferrochrome. It also has joint venture toll treatment operations at three other sites in South Africa, one in Brazil, one in the USA, and one in Russia.

These plants enjoy high recoveries combined with a cost effective operation, producing saleable coarse metal at >95 % recovery, saleable fines at > 95 % recovery and ultrafines at >70 % recovery.

For further information please contact Dr Peter Scott, CEO, Atoll,
on +27-11-381-5330 or e-mail peters@atoll.co.za.