At the signing of the BATEMAN - MINTEK cooperation agreement were (standing l to r): Andrew Merrifield, Bert van Hege, and Jim Smith, all from BATEMAN, and Marthie Kotze (MINTEK); and (seated l to r): Roger Paul (MINTEK) and Steve Burks (BATEMAN).

BATEMAN and MINTEK form ion-exchange alliance

BATEMAN and MINTEK have entered into a co-operation and joint development agreement in the field of ion exchange for metallurgical applications.

The alliance combines BATEMAN's specialised technology and experience in process and engineering design, construction and project management with MINTEK's expertise in the research and development of ion-exchange materials and processes.

Under the agreement, the two companies will jointly develop, market, and implement ion-exchange technologies. The package of services offered includes the initial testwork to determine whether separation is possible at the required recovery and purity; bench-scale testwork to evaluate feasibility and develop the initial design criteria; and pilot-plant testwork to optimise the process and confirm design criteria. Economic evaluation and feasibility studies will also be offered, as will project management, construction and commissioning. If required, a build-own-operate and build-own-operate-and-transfer service will also be provided.

The technologies available include the 'traditional' fixed-bed and fluidised-bed (NIMCIX) processes, as well as the novel resin-in-pulp (RIP) or resin-in-leach (RIL) technology.

Ion exchange is a hydrometallurgical process for recovering, upgrading, separating and purifying metals and minerals using resins to transfer the target species from one solution to another via a solid substrate. Resins are functionalised synthetic polymers that have the ability to exchange ions with those present in an aqueous solution. With this process, dilute solutions can be treated effectively, and the metal of interest can be removed or recovered selectively while rejecting others. Ion exchange also has the potential to treat poorly clarified liquors and pulps, thus avoiding the need for costly solid / liquid separations.

As an example, RIP technology can be used to clean up effluent (solution or slurry) streams and produce an environmentally friendlier effluent, whilst at the same time recovering trace elements of valuable metals. This application will be a particular focus of the BATEMAN-MINTEK team as RIP allows elimination of the costly solid-liquid separation step required by competing technologies.

Typical applications include the removal of various impurities from base-metal refineries; copper, cobalt, nickel and zinc removal from slurries using RIP; and removal of copper, cobalt and nickel during zinc purification and copper refining.

For further information contact Bert van Hege, Bateman Metals, on +27-11-899-3673, or e-mail basemetals@batemanengineering.com.

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