Three- dimensional rendering of the horizontal-belt-filtration system under investigation for Rössing Uranium.

Feasibility of horizontal-belt filtration at Rössing Uranium

A feasibility study for installing a horizontal-belt- filter system at Rössing Uranium Ltd is being executed by Tawana Projects (Pty) Ltd, a joint- venture company between BATEMAN and PRO PLANT (Pro Plant Engineering Design (Pty) Ltd).

Rössing, a large open-pit uranium mine, is situated in Namibia, south-western Africa, lying 65 km inland from the coastal town of Swakopmund in the Namib Desert. It is one of the largest open-cast uranium mines in the world and, with solid reserves, will continue to serve the world energy industry. Rössing is part of the Rio Tinto group of companies, which currently holds 68,6 % of its equity.

The horizontal-belt-filter system is being proposed as a significantly more efficient method of separating the uranium-bearing solution from the sands and slimes pulp than the system presently employed. The existing system consists of rotoscoops, which are used in combination with a washing process and a thickening circuit. The current process is complex and results in the loss of substantial amounts of soluble uranium and other valuable elements such as acid and iron.

Hydrocyclones are used to split leach pulp into sands and slimes fractions, which are gravity fed from the leach discharge tanks. The two fractions enter separate washing circuits, with the sands fraction passing through a set of rotoscoops, while the slimes are washed through a five-stage counter-current thickening system. The coarse fraction is conveyed to the tailings dam and the fines are pumped. At the tailings dam the two fractions are combined. This system requires considerable maintenance and is costly to operate.

It is envisaged that, by introducing the horizontal-belt-filter system into the metallurgical process, the two fractions will be combined before being washed and dewatered, on the filters. The increased washing efficiency of the belt filters is expected to minimise the uranium, iron and sulphuric-acid losses.

The filtrate will then follow the conventional process flow to the CIX plant and the dry filter cake will be transported via the conveyor system to be finally deposited on the tailings dam.

For further information, please contact:

Gordon Sneddon, Engineering Manager,
Tawana Projects (Pty) Ltd, on +27-11-899-2217 or
email tawana@batemanengineering.com or

Johan Verster, Process Manager,
Tawana Projects (Pty) Ltd, on +27-11-899-2461 or
email tawana@batemanengineering.com

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