Bacterial oxidation of sulphide ores

BATEMAN offers a range of services for the bacterial oxidation of refractory gold ores, copper-gold concentrates and base metal ores and concentrates.

BATEMAN is currently the engineering, procurement, construction and management (EPCM) contractor for the Kasese cobalt project, Uganda, and has conducted the engineering design based on a Mintek / BacTech process design for the LSTK (lump sum turnkey) Beaconsfield gold treatment plant in Australia. BATEMAN’s track record in bacterial oxidation technology also includes many studies on continuous stirred tank reactors and heap leach systems.

A broad ranging alliance has been formed with Mintek to commercialise the bioleaching technology developed by Mintek. Mintek has a global alliance agreement with BacTech. The technology is marketed as a package in which Mintek / BacTech provide the process design and BATEMAN the project engineering.

Bacterial oxidation is a process in which sulphide minerals are broken down and associated metals made amenable for recovery. Naturally occurring soil bacteria operating in acidic sulphate solutions at pH 1 to 2 and 35° to 50° C attack the sulphides in the minerals. After oxidation of the concentrate gold, silver and lead remain in the oxidised residue and are leached in a second treatment process. Base metals such as copper, cobalt, nickel and zinc are dissolved in the bacterial oxidation solution and can be recovered by a second process such as solvent extraction.

A bacterial process route is often indicated when arsenic is present in the mineral, as this avoids the adverse impact on the environment resulting from the pyrometallurgical processing needed to recover the metal values.

The bioleach technology marketed by BATEMAN and MINTEK has several advantages compared to other systems on the market. It offers the highest rate and extent of oxidation of sulphide. The mass reduction of the sulphide minerals by as much as 50 % during bacterial action upgrades the concentration of the metal in the residue, thus reducing the size of the plant needed for downstream processing. There is no need for pH adjustment during the process which could result in the precipitation of iron or arsenic. Such precipitation increases slurry viscosity, frothing and foaming, and in the case of gold ores, may result in re-encapsulation of the gold particles and reduced recovery. Where gold is concerned the process also offers the lowest cyanide consumption rate by the oxidised residue.

This alliance between BATEMAN and MINTEK provides optimised process design and coordinated plant commissioning. In addition, BATEMAN offers the full spectrum of project services, from the establishment of plant specifications through design, cost estimates and arranging finance, feasibility studies, procurement, construction management and commissioning.

Please contact Dr Peter Spencer, General Manager, Gold,
on +61-9316-6905 or e-mail gold@batemanengineering.com for more information.

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