Titaco to toll-treat slag dump for Transalloys

Titaco Projects (Pty) Ltd, a BATEMAN subsidiary, together with its associates Mintek and First National Bank (FNB), has been contracted by Transalloys Pty Ltd to recover the ferro-alloys contained in a 7M tonne slag dump located near Witbank in Mpumulanga, RSA. This is the first ‘own-and-operate’ arrangement entered into by Titaco.

In terms of this toll-treatment contract, Titaco and its associates will provide the process technology, build a recovery plant on the site, operate it until the dump is exhausted and be paid by Transalloys for the amount of ferro-alloy slag treated.

Titaco has considerable experience with the technology for recovering ferro-alloys from slag, having to date supplied seven similar plants to clients in Southern Africa. The design of the plant is based on test-work carried out by Mintek. Titaco will design, procure, construct and commission the plant under the turnkey construction portion of the contract. The finances for the project have been provided by FNB.

The slag dump contains between 3 % and 4 % ferro-manganese and silicon-manganese, of which about 95 % will be recovered. In the process the slag will be converted into an inert coarse tailings material. In addition to this environmental advantage, the non-metallic discards will be deposited in the space vacated by the treated slag, obviating the need for a new dump.

The plant will have a nominal 150 t/h capacity and be designed to operate 24 h/day with an availability of 80 %. It will comprise a crushing, screening and jigging process. The latter will be done using coarse and fine APIC jigs with underbed air pulsation to provide sufficient energy to pulse the large dense metal particles to separate them from the slag particles. The APIC jigs will be supplied by Bateman Materials Handling Limited under Titaco’s exclusive licence agreement with the Fives-Lille Group, France.

More information on BATEMAN's 'own-and-operate' services for the toll-treatment of ferroalloys may be obtained from Nick Haywood, on +27-11-899-3269 or email ventures@batemanengineering.com

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